Are Plastic case conveyor chains resistant to UV degradation?

Are Plastic case conveyor chains resistant to UV degradation?

Plastic case conveyor chains are mechanical devices used for the transportation and transfer of goods. They consist of a series of interconnected plastic cases that are linked together by chains, forming a continuous conveyor system. Plastic case conveyor chains are commonly used in industrial production lines, logistics, and sorting systems.

Advantages

1. Lightweight

Plastic case conveyor chains are lightweight, making them easy to handle and install. Their lightweight nature also reduces the overall weight of the conveyor system.

2. Corrosion Resistance

Plastic case conveyor chains are resistant to corrosion, making them suitable for use in environments where moisture or chemicals are present.

3. Low Noise

Plastic case conveyor chains produce minimal noise during operation, contributing to a quieter working environment.

4. Flexibility

Plastic case conveyor chains are flexible and can be easily adapted to different conveyor system layouts. They can be curved or straight, depending on the application requirements.

5. Hygienic

Plastic case conveyor chains are easy to clean and maintain, making them ideal for industries with strict hygiene regulations, such as food processing and pharmaceuticals.

6. Low Friction

Plastic case conveyor chains have low friction properties, which reduce wear and tear on the chains and improve overall system efficiency.

7. Easy Maintenance

Plastic case conveyor chains require minimal maintenance, resulting in lower maintenance costs and downtime.

Applications

1. Manufacturing

In manufacturing industries, plastic case conveyor chains are used for the transportation of raw materials, components, and finished products along the production line.

2. Packaging and Bottling

Plastic case conveyor chains are widely used in packaging and bottling plants to transport products between different stages of the packaging process.

3. Logistics and Distribution

In logistics and distribution centers, plastic case conveyor chains are utilized for efficient movement of goods, ensuring timely delivery to the intended destinations.

4. Food Processing

In the food processing industry, plastic case conveyor chains are employed for hygienic and safe transportation of food products.

5. Pharmaceutical and Healthcare

Plastic case conveyor chains are essential in pharmaceutical and healthcare facilities to ensure the smooth and precise movement of medical products and supplies.

6. E-commerce and Order Fulfillment

In e-commerce and order fulfillment centers, plastic case conveyor chains are utilized to handle the automated sorting and distribution of packages.

7. Airport Baggage Handling

Plastic case conveyor chains are employed at airports to efficiently transport luggage and ensure accurate baggage handling.

Working Principle

Plastic case conveyor chains operate on the principle of continuous movement. The interconnected plastic cases, which are attached to the chains, form a continuous loop. The chains are driven by a motorized drive unit, which propels the cases along the conveyor system. As the chains move, the cases carry the transported goods or products from one point to another. The speed and direction of the chains can be controlled to facilitate smooth and efficient material handling.

How to Select Suitable Plastic Case Conveyor Chains

1. Load Capacity

The load capacity of the plastic case conveyor chains should be determined based on the weight and size of the transported goods.

2. Application Environment

The application environment, including temperature, moisture, and chemical exposure, should be considered when selecting plastic case conveyor chains to ensure their durability and performance.

3. Conveyor System Layout

The layout of the conveyor system, including its configuration, curves, and inclines, should be taken into account to ensure proper chain selection.

4. Speed and Throughput

The desired speed and throughput of the conveyor system should be considered when selecting plastic case conveyor chains.

5. Chain Configuration and Attachments

The chain configuration and attachments should be chosen based on the specific requirements of the application, such as the need for side flexing or product positioning.

6. Maintenance and Lubrication

The maintenance and lubrication requirements of the plastic case conveyor chains should be evaluated to determine the level of care and maintenance needed.

7. Noise and Vibration

The noise and vibration levels produced by the plastic case conveyor chains should be considered, especially in environments where noise reduction is important.

8. Compatibility with Other Equipment

The compatibility of the plastic case conveyor chains with other equipment in the conveyor system, such as sprockets and guides, should be ensured for smooth operation.

9. Longevity and Durability

The longevity and durability of the plastic case conveyor chains should be evaluated to ensure a long service life and minimal downtime.

10. Cost-Effectiveness

The cost-effectiveness of the plastic case conveyor chains, taking into account their upfront cost, maintenance costs, and expected lifespan, should be considered.

Installation and Maintenance

Installation:

1. Prepare the Conveyor System

Prior to installation, ensure that the conveyor system is properly prepared, including the correct alignment and positioning of the conveyor tracks.

2. Chain Length and Alignment

Measure and cut the plastic case conveyor chains to the appropriate length, ensuring proper alignment with the conveyor system.

3. Attachment and Fastening

Attach the plastic cases to the chains using suitable fasteners, ensuring secure and reliable connections.

4. Tensioning and Tracking

Adjust the tension of the chains to the recommended specifications and ensure proper tracking along the conveyor system.

Maintenance:

1. Regular Inspection

Regularly inspect the plastic case conveyor chains for any signs of wear, damage, or misalignment. Replace any worn or damaged components promptly.

2. Cleaning

Clean the plastic case conveyor chains regularly to remove any dirt, debris, or contaminants that may affect their performance.

3. Lubrication

Apply appropriate lubrication to the plastic case conveyor chains to minimize friction and extend their lifespan. Follow the manufacturer's recommendations for lubrication intervals.

4. Component Replacement

If any components of the plastic case conveyor chains are damaged or worn beyond repair, replace them with new ones to ensure optimal performance.

5. Track Chain Tension

Regularly check and adjust the tension of the plastic case conveyor chains to maintain proper alignment and prevent slippage.

6. Train Maintenance Personnel

Train maintenance personnel on the proper installation, operation, and maintenance procedures of the plastic case conveyor chains to ensure their effective and safe use.

7. Safety Measures

Implement appropriate safety measures, such as guards and emergency stop systems, to protect personnel and prevent accidents during the operation and maintenance of the plastic case conveyor chains.

In addition to Plastic case conveyor chains, our company also offers a wide range of other chain products, including Plastic Chain, Stainless Steel Chain, agricultural chains, leaf chains, and more. We strive to meet the diverse needs of our customers in various industries.

Shaoxing Chaoli, founded in 2006, is a professional transmission parts company. We have multiple advanced production and inspection equipment, including CNC Gear grinding machine, gear measuring machine, CNC gear shaper, machine center, CMMS, Torque test system, and more.

With our commitment to professionalism, international certifications, customized services, state-of-the-art production equipment, and excellent after-sales service, Shaoxing Chaoli is dedicated to providing high-quality transmission solutions for our customers' unique requirements.

Shaoxing Chaoli welcomes inquiries and custom orders from customers. Contact us today for superior transmission products and services.