Are Plastic Case Conveyor Chains Suitable for High-Temperature Applications?

Introduction

Plastic case conveyor chains are mechanical devices used for the transportation and transfer of goods. They consist of a series of interconnected plastic cases that are linked together by chains, forming a continuous conveyor system. Plastic case conveyor chains are commonly used in industrial production lines, logistics, and sorting systems. The following article will explore the advantages and applications of plastic case conveyor chains, how they operate, how to select the appropriate type, and how to install and maintain them.

Plastic case conveyor chains

Advantages

  • Lightweight
  • Corrosion Resistance
  • Low Noise
  • Flexibility
  • Hygienic
  • Low Friction
  • Easy Maintenance

Plastic case conveyor chains have several advantages:

  1. Lightweight: their light weight reduces the load on the motors and bearings, making them energy-efficient and cost-effective.
  2. Corrosion Resistance: they are resistant to corrosion and chemical attacks, making them ideal for use in harsh environments.
  3. Low Noise: they operate quietly, making them suitable for use in noise-sensitive environments such as hospitals and laboratories.
  4. Flexibility: their design allows for flexibility in terms of direction and layout, making them suitable for a wide range of applications.
  5. Hygienic: their smooth surface and easy-to-clean material make them ideal for use in food processing and pharmaceutical industries.
  6. Low Friction: their low friction coefficient reduces wear and tear on the system, increasing their longevity and reducing maintenance costs.
  7. Easy Maintenance: they are easy to maintain, requiring little lubrication and minimal spare parts. This makes them cost-effective and time-saving.

Advantages of plastic case conveyor chains

Applications

Plastic case conveyor chains are used in various industries, including:

  1. Manufacturing
  2. Packaging and Bottling
  3. Logistics and Distribution
  4. Food Processing
  5. Pharmaceutical and Healthcare
  6. E-commerce and Order Fulfillment
  7. Airport Baggage Handling

Let's take a closer look at each application:

1. Manufacturing

Manufacturing plants use plastic case conveyor chains to transport raw materials, semi-finished products, and finished products between different stages of the production process. They are ideal for use in assembly lines, where the conveyor system needs to be flexible and easily adaptable to changing production requirements.

2. Packaging and Bottling

Plastic case conveyor chains are used in packaging and bottling plants to transport bottles, cans, and containers from one machine to another. They are ideal for use in high-speed production lines, where the conveyor system needs to be reliable and efficient.

3. Logistics and Distribution

Logistics and distribution centers use plastic case conveyor chains to transport packages and parcels from one location to another. They are ideal for use in automated sorting systems, where the conveyor system needs to be fast and accurate.

4. Food Processing

Food processing plants use plastic case conveyor chains to transport food products from one stage of the production process to another. They are ideal for use in hygienic environments, where the conveyor system needs to be easy to clean and maintain.

5. Pharmaceutical and Healthcare

Pharmaceutical and healthcare facilities use plastic case conveyor chains to transport medicines, medical supplies, and equipment from one location to another. They are ideal for use in clean rooms, where the conveyor system needs to be free from contaminants and particles.

6. E-commerce and Order Fulfillment

E-commerce and order fulfillment centers use plastic case conveyor chains to transport packages and parcels from one location to another. They are ideal for use in high-speed automated systems, where the conveyor system needs to be reliable and efficient.

7. Airport Baggage Handling

Airports use plastic case conveyor chains to transport luggage and bags from check-in counters to airplanes. They are ideal for use in high-speed systems, where the conveyor system needs to be fast and accurate.

Applications of plastic case conveyor chains

How They Operate

Plastic case conveyor chains operate on the principle of continuous movement. The interconnected plastic cases, which are attached to the chains, form a continuous loop. The chains are driven by a motorized drive unit, which propels the cases along the conveyor system. As the chains move, the cases carry the transported goods or products from one point to another. The speed and direction of the chains can be controlled to facilitate smooth and efficient material handling.

How plastic case conveyor chains work

How to Select the Appropriate Type

When selecting the appropriate plastic case conveyor chain for your application, consider the following factors:

  1. Load Capacity: determine the maximum load that the conveyor system needs to carry.
  2. Application Environment: consider the temperature, humidity, and other environmental conditions that the conveyor system will be exposed to.
  3. Conveyor System Layout: consider the layout and design of the conveyor system, including the number of curves, inclines, and declines.
  4. Speed and Throughput: determine the required speed and throughput of the conveyor system.
  5. Chain Configuration and Attachments: choose the appropriate chain configuration and attachments for the application.
  6. Maintenance and Lubrication: consider the maintenance and lubrication requirements of the conveyor system.
  7. Noise and Vibration: consider the noise and vibration levels of the conveyor system.
  8. Compatibility with Other Equipment: ensure that the conveyor system is compatible with other equipment in the production line.
  9. Longevity and Durability: choose a conveyor system that is durable and has a long service life.
  10. Cost-Effectiveness: consider the cost-effectiveness of the conveyor system over its lifetime.

How to select the appropriate plastic case conveyor chain

Installation and Maintenance

Installation

When installing a plastic case conveyor chain, follow these steps:

  1. Prepare the Conveyor System: ensure that the conveyor system is clean, dry, and free from debris.
  2. Chain Length and Alignment: measure the chain length and ensure that it is aligned correctly.
  3. Attachment and Fastening: attach the chain to the conveyor system and fasten it securely.
  4. Tensioning and Tracking: adjust the tension and tracking of the chain to ensure smooth operation.

Maintenance

When maintaining a plastic case conveyor chain, follow these steps:

  1. Regular Inspection: inspect the conveyor system regularly for signs of wear and tear.
  2. Cleaning: clean the conveyor system regularly to remove debris and contaminants.
  3. Lubrication: lubricate the conveyor system according to the manufacturer's recommendations.
  4. Component Replacement: replace worn or damaged components as necessary.
  5. Track Chain Tension: check the chain tension regularly and adjust it as necessary.
  6. Train Maintenance Personnel: train maintenance personnel on how to inspect and maintain the conveyor system.
  7. Safety Measures: ensure that appropriate safety measures are in place to protect personnel and equipment.

How to install and maintain plastic case conveyor chains

Sprockets and Plastic Flat Top Chains

Our company offers sprockets that are compatible with plastic case conveyor chains. Sprockets are toothed wheels that mesh with the chain, allowing it to move along the conveyor system. They are an essential component of the conveyor system and need to be chosen carefully to ensure optimal performance. The sprockets and plastic flat top chains are designed to work together to provide reliable and efficient material handling.

Sprockets for plastic flat top chains
Sprockets for plastic flat top chains

Other Chain Products

In addition to plastic case conveyor chains, our company also offers other chain products, including plastic chains, stainless steel chains, agricultural chains, and leaf chains. These chains are designed for use in a wide range of industries and applications, providing reliable and efficient material handling solutions.

About Shaoxing Chaoli

Shaoxing Chaoli was founded in 2006 and is a professional manufacturer of transmission components. We have multiple advanced production and inspection equipment, including CNC gear grinding machines, gear measuring machines, CNC gear shapers, machine centers, CMMS, and torque test systems. Our company has a strong focus on quality, and all our products are made to international standards. We offer customized services to meet our clients' specific needs and requirements. Our after-sales service team is always available to provide clients with technical support and assistance. We welcome all clients to contact us for inquiries and customized products.

Shaoxing Chaoli company

Choose Shaoxing Chaoli for your transmission needs and experience the difference that quality and service make.