Are Plastic Multiflex Chains suitable for conveyor systems in the logistics and distribution industry?

In the realm of material handling and power transmission, plastic multiflex chains have emerged as a versatile and effective solution for conveying a wide range of products and materials. These chains, constructed from durable thermoplastic materials such as polyethylene (PE) or polypropylene (PP), offer a compelling combination of flexibility, strength, and low maintenance, making them well-suited for diverse applications.

multiflex chain

Advantages of Plastic Multiflex Chains

1. Lightweight

Plastic multiflex chains are much lighter than traditional metal chains, making them easier to handle and reducing the load on conveyor motors and other components. This, in turn, can lead to lower energy costs and longer component life.

2. Flexibility

The modular design of plastic multiflex chains allows them to flex and articulate in multiple directions, making them ideal for conveying products around corners, curves, and other obstacles. This flexibility also makes it easier to accommodate changing product dimensions and layout requirements.

3. High Strength

Despite their lightweight construction, plastic multiflex chains are incredibly strong and durable, with load capacities that can match or exceed those of metal chains. This makes them suitable for a wide range of applications, from light-duty sorting and assembly to heavy-duty bulk handling.

4. Low Maintenance

Plastic multiflex chains require minimal lubrication and maintenance compared to metal chains. They are resistant to corrosion, wear, and contamination, making them ideal for use in harsh operating environments. This low-maintenance characteristic also reduces downtime and maintenance costs.

5. Noise Reduction

Plastic multiflex chains operate quietly, minimizing noise pollution in the workplace and making them ideal for use in noise-sensitive environments such as hospitals and laboratories.

6. Chemical Resistance

Plastic multiflex chains are resistant to a wide range of chemicals, making them ideal for use in applications where there is exposure to acids, bases, solvents, and other corrosive substances.

7. Cleanliness and Hygiene

Plastic multiflex chains are easy to clean and sanitize, making them ideal for use in food processing and pharmaceutical applications where cleanliness and hygiene are critical.

8. Energy Efficiency

The low friction coefficient of plastic multiflex chains reduces energy consumption and wear on other components, making them an energy-efficient option for conveying products.

9. Versatility

Plastic multiflex chains can be used in a wide range of applications, from light-duty sorting and assembly to heavy-duty bulk handling, and they can be customized to suit specific conveyor layouts and requirements.

multiflex chain application

Applications of Plastic Multiflex Chains

1. Conveyor Systems

Plastic multiflex chains are ideal for use in conveyor systems, where they can be used to convey products of various sizes and shapes around corners, curves, and other obstacles.

2. Manufacturing and Assembly Lines

Plastic multiflex chains are suitable for use in manufacturing and assembly lines, where they can be used to move products between workstations and machines.

3. Distribution and Warehousing

Plastic multiflex chains are ideal for use in distribution and warehousing applications, where they can be used to move products between storage areas, shipping docks, and other locations.

4. Packaging and Bottling

Plastic multiflex chains are suitable for use in packaging and bottling applications, where they can be used to transfer products between machines and conveyors.

5. Material Sorting and Grading

Plastic multiflex chains are ideal for use in material sorting and grading applications, where they can be used to move products through sorting and grading machines.

6. Cleanroom Environments

Plastic multiflex chains are suitable for use in cleanroom environments, where they can be used to convey products without introducing contaminants.

multiflex chain application

Working Principle of Plastic Multiflex Chains

Plastic Multiflex Chains operates on the principle of interlocking modular units. The chain consists of individual plastic links or modules that are interconnected to form a continuous chain loop. Each module has built-in tabs or hinges that allow it to flex and articulate, providing flexibility in various directions.

The chain is driven by sprockets or sprocket wheels, which engage with the tabs on the modules and propel the chain forward. The modular design allows for easy assembly, disassembly, and customization of the chain to suit specific conveyor layouts and requirements.

As the sprockets rotate, they engage with the modules, causing them to articulate and move along the conveyor path. The interlocking design ensures smooth and synchronized movement of the chain, allowing for the efficient transfer of products or materials from one point to another.

multiflex chain maintain

How to Select the Right Plastic Multiflex Chains

1. Load Capacity

The load capacity of the plastic multiflex chain should be sufficient for the weight of the products being conveyed.

2. Application Environment

The application environment, including temperature, humidity, and exposure to chemicals, should be taken into account when selecting the appropriate plastic multiflex chain.

3. Chain Material

The material of the plastic multiflex chain should be selected based on the specific application requirements, such as chemical resistance, load capacity, and operating temperature range.

4. Chain Profile and Design

The profile and design of the plastic multiflex chain should be selected based on the specific conveyor layout and requirements.

5. Environmental Factors

The environmental factors, such as dust, moisture, and temperature, should be taken into account when selecting the appropriate plastic multiflex chain.

6. Conveyor System Layout

The layout of the conveyor system should be taken into account when selecting the appropriate plastic multiflex chain, including the number of turns, inclines, and declines.

7. Maintenance and Cleanability

The maintenance and cleanability of the plastic multiflex chain should be taken into account when selecting the appropriate chain, including the ease of cleaning and lubrication.

8. Cost Considerations

The cost of the plastic multiflex chain should be taken into account when selecting the appropriate chain, including the initial cost and maintenance costs over the life of the chain.

9. Supplier and Support

The supplier and support for the plastic multiflex chain should be taken into account when selecting the appropriate chain, including the availability of spare parts and technical support.

multiflex chain advantages

Installation and Maintenance of Plastic Multiflex Chains

Installation:

1. Preparatory Steps

Before installing the plastic multiflex chain, ensure that the conveyor system and all components are clean and free of debris. Check the sprockets and other components for wear or damage.

2. Chain Assembly

Assemble the plastic multiflex chain according to the manufacturer's instructions, ensuring that the links are properly aligned and the tabs are fully engaged.

3. Sprocket Installation

Install the sprockets on the conveyor shafts according to the manufacturer's instructions, ensuring that they are properly aligned and secured.

4. Tracking Adjustment

Adjust the tracking of the plastic multiflex chain as necessary to ensure that it follows the correct path and does not derail or jam.

Maintenance:

1. Regular Cleaning

Clean the plastic multiflex chain regularly to remove debris and prevent contamination. Use a mild detergent and warm water to clean the chain, and dry it thoroughly after cleaning.

2. Inspection

Inspect the plastic multiflex chain regularly for signs of wear or damage, and replace any worn or damaged components as necessary.

3. Lubrication

Lubricate the plastic multiflex chain regularly with a high-quality lubricant. Use a food-grade lubricant for applications where the chain comes into contact with food products.

4. Repair and Replacement

Repair or replace any worn or damaged components of the plastic multiflex chain as necessary, using genuine replacement parts from the manufacturer.

5. Training and Documentation

Train personnel on the proper installation, operation, and maintenance of the plastic multiflex chain, and maintain documentation of all maintenance activities.

multiflex chain

Sprockets for Plastic Multiflex Chains

Our company provides sprockets that are specifically designed to work with plastic multiflex chains. Sprockets play a critical role in the operation of the chain, engaging with the tabs on the modules and propelling the chain forward. The design and profile of the sprocket should be selected based on the specific chain and conveyor requirements. Our sprockets are precision-engineered to provide smooth, reliable performance and long life.

sprockets

Other Chain Products Offered by Our Company

In addition to plastic multiflex chains, our company offers a wide range of other chain products, including plastic chains, stainless steel chains, agricultural chains, leaf chains, and more. These chains are suitable for a wide range of applications and can be customized to meet specific requirements.

About Shaoxing Chaoli Company

Shaoxing Chaoli Company was established in 2006 and specializes in the production of transmission components. We have a team of experienced engineers and technicians who use advanced production and inspection equipment, including CNC gear grinding machines, gear measuring machines, CNC gear shapers, machine centers, CMMS, and torque test systems. Our products are internationally certified and can be customized to meet specific customer requirements. We are committed to providing high-quality products, competitive prices, and excellent service to our customers.

Shaoxing Chaoli Company

Choose Shaoxing Chaoli Company for all your transmission component needs. Contact us today for a quote or to discuss your specific requirements.