Can a unit-type flexo press be used for printing on plastic substrates?

Yes, a unit-type flexo press can be used for printing on plastic substrates. In this article, we will provide an overview of the basic definition and product features of a unit-type flexo press. We will also discuss its advantages, working principles, applications, selection criteria, and maintenance. Furthermore, we will introduce EVER-POWER, a company that specializes in manufacturing flexo presses and related equipment.

Basic Definition and Product Features

A unit-type flexo press is a type of printing press used in the flexographic printing process. It is designed with modular units that can be combined and configured according to specific printing requirements. Each unit of the press consists of various components, such as a plate cylinder, anilox roller, inking system, and impression cylinder, which work together to transfer ink onto the printing substrate.

unit-type flexo press work

Advantages of Unit-Type Flexo Presses

  1. Versatility: Unit-type flexo presses offer great flexibility and versatility in printing applications.
  2. High Printing Quality: The unit-type flexo press provides precise control over ink transfer, registration, and color consistency, resulting in sharp, vibrant, and high-resolution prints.
  3. Speed and Efficiency: Unit-type flexo presses are known for their high production speeds.
  4. Cost-Effectiveness: Flexo printing, including unit-type flexo presses, is generally considered a cost-effective solution for medium to high-volume printing.
  5. Wide Substrate Compatibility: Unit-type flexo presses are compatible with a variety of substrates, including paper, cardboard, films, labels, and flexible packaging materials.
  6. Environmentally Friendly: Water-based and UV-curable inks are commonly used, which have lower volatile organic compound (VOC) emissions compared to traditional solvent-based inks.
  7. Inline Finishing Options: Unit-type flexo presses can be equipped with various inline finishing options, such as laminating, die-cutting, embossing, and varnishing.
  8. Continuous Innovation: Unit-type flexo presses benefit from ongoing advancements in technology, materials, and processes.

unit-type flexo press

Working Principles

  1. Plate Cylinder: The unit-type flexo press has a plate cylinder with a flexible printing plate attached to it.
  2. Inking System: Anilox rollers transfer ink to the plate cylinder.
  3. Impression Cylinder: The impression cylinder receives the substrate to be printed.
  4. Drying System: After the ink is transferred to the substrate, a drying system is employed to evaporate solvents or cure the ink.
  5. Repeatable Units: Unit-type flexo presses are designed with repeatable units, which can be combined to achieve multi-color printing.

Applications

  1. Flexible Packaging: Unit-type flexo presses are commonly used for printing on flexible packaging materials, such as plastic films and laminates.
  2. Corrugated Packaging: Flexo presses are widely employed for printing on corrugated cardboard used in packaging boxes and containers.
  3. Labels and Tags: Flexo presses are preferred for printing labels and tags used in various industries, including retail, logistics, and manufacturing.
  4. Folding Cartons: Unit-type flexo presses are utilized for printing on folding cartons, commonly used in the packaging of consumer goods, cosmetics, pharmaceuticals, and other products.
  5. Paper Products: Flexo presses are suitable for printing on a wide range of paper products, including newspapers, magazines, catalogs, books, and stationery.

unit-type flexo press application

Selection Criteria

  1. Printing Requirements.
  2. Flexibility and Customization.
  3. Print Quality and Registration.
  4. Production Speed and Efficiency.
  5. Substrate Compatibility.
  6. Inking and Drying Systems.
  7. Support and Service.
  8. Budget and Return on Investment.
  9. Industry Reputation and Reviews.
  10. Future Expansion and Upgrades.

Maintenance

  1. Regular Cleaning: Clean the press components on a regular basis to remove ink residues, debris, and contaminants.
  2. Lubrication: Follow the manufacturer’s guidelines for lubricating the press components to ensure smooth operation and prevent excessive wear.
  3. Inspection and Replacement: Conduct routine inspections of the press components to identify signs of wear, damage, or misalignment.

EVER-POWER Company Introduction

EVER-POWER is a professional factory that manufactures flexo presses and related equipment. Based on the transformation and application of aerospace optoelectronic technology, EVER-POWER is dedicated to the research and development of printing and packaging equipment, precision coating equipment, and special electromechanical equipment. The company has a core technology group and has obtained over 239 national patents and more than 10 national high-tech achievement awards. EVER-POWER has obtained ISO9001:2015 international quality system certification, SGS certification, and EU CE safety certification, and has a complete after-sales service system.

ever power factory
ever power factory
ever power factory

EVER-POWER’s products are designed to be compatible with other brands and offer innovative features and technologies. The company aims to provide customers with high-quality, reliable, and cost-effective solutions for their printing and packaging needs. We encourage customers to explore and purchase EVER-POWER’s products, which can help improve user stickiness and conversion rates.

Questions and Answers

  1. What is a unit-type flexo press?
    A unit-type flexo press is a type of printing press used in the flexographic printing process. It is designed with modular units that can be combined and configured according to specific printing requirements.
  2. What are the advantages of using a unit-type flexo press?
    The advantages of using a unit-type flexo press include versatility, high printing quality, speed and efficiency, cost-effectiveness, wide substrate compatibility, environmental friendliness, inline finishing options, and continuous innovation.
  3. What are the applications of a unit-type flexo press?
    The applications of a unit-type flexo press include flexible packaging, corrugated packaging, labels and tags, folding cartons, and paper products.
  4. What are the selection criteria for choosing a unit-type flexo press?
    The selection criteria for choosing a unit-type flexo press include printing requirements, flexibility and customization, print quality and registration, production speed and efficiency, substrate compatibility, inking and drying systems, support and service, budget and return on investment, industry reputation and reviews, and future expansion and upgrades.
  5. What are the maintenance requirements for a unit-type flexo press?
    The maintenance requirements for a unit-type flexo press include regular cleaning, lubrication, and inspection and replacement of press components.