Can plastic flat top chains be used in sorting and merging systems?

Can plastic flat top chains be used in sorting and merging systems?

Plastic Flat Top Chain


Plastic flat top chains are conveyor belt systems made from plastic materials that feature a flat, solid surface with evenly spaced, interlocking modules. These chains are designed to transport various products and materials in a wide range of industries, providing a reliable and efficient conveying solution.


  1. Versatility

    Plastic flat top chains offer versatile applications in different industries, enabling efficient conveying solutions for various products and materials.

  2. Durability

    With their robust construction and high-quality materials, plastic flat top chains are highly durable and can withstand heavy loads and harsh operating conditions.

  3. Cleanliness

    The smooth and flat surface of plastic flat top chains allows for easy cleaning, ensuring optimal hygiene in industries such as food and beverage or pharmaceutical and medical.

  4. Flexibility

    Plastic flat top chains can be easily customized and adapted to different conveyor system layouts, providing flexibility in design and installation.

  5. Low Noise

    Plastic flat top chains operate quietly, reducing noise pollution in the workplace and creating a more comfortable working environment.

  6. Smooth Product Transfer

    The flat top surface of these chains ensures a smooth and even transfer of products, minimizing the risk of damage or disruption during transportation.

  7. High Traction

    Plastic flat top chains offer excellent traction, enabling reliable product movement and preventing slippage or misalignment.

  8. Cost-Effective

    Compared to other types of conveyor systems, plastic flat top chains provide a cost-effective solution without compromising on quality and performance.

  9. Low Maintenance

    Plastic flat top chains require minimal maintenance, reducing downtime and operating costs for businesses.

  10. Reduced Product Jams

    The interlocking design of plastic flat top chains helps prevent product jams and blockages, ensuring smooth and uninterrupted conveyor operation.

Plastic Flat Top Chains Advantages


  1. Food and Beverage

    Plastic flat top chains are widely used in the food and beverage industry for the transportation of packaged goods, bottles, cans, and other food products.

  2. Manufacturing and Assembly

    These chains find applications in manufacturing and assembly lines, facilitating the movement of products and components during the production process.

  3. Logistics and Distribution

    In logistics and distribution centers, plastic flat top chains are employed to handle various materials, including boxes, packages, and parcels.

  4. Pharmaceutical and Medical

    Plastic flat top chains play a crucial role in the pharmaceutical and medical industries, ensuring the safe and efficient transportation of medical supplies and equipment.

  5. Packaging and Printing

    These chains are utilized in packaging and printing applications, aiding the movement of boxes, cartons, and printed materials.

  6. Warehousing and Distribution Centers

    In warehousing and distribution centers, plastic flat top chains are used for the sorting, merging, and transportation of various products and materials.

  7. Mining and Aggregates

    Plastic flat top chains are suitable for the mining and aggregates industry, where they facilitate the handling of bulk materials, such as ores and aggregates.

  8. Airport Baggage Handling

    These chains are employed in airport baggage handling systems to transport luggage and ensure efficient baggage routing.

  9. Recycling and Waste Management

    Plastic flat top chains help streamline recycling and waste management processes by facilitating the movement of recyclable materials and waste products.

  10. E-commerce and Fulfillment Centers

    In e-commerce and fulfillment centers, plastic flat top chains are utilized for the sorting and distribution of orders and packages.

Plastic Flat Top Chains Applications

Working Principle

Plastic flat top chains operate on the principle of interlocking modules that form a continuous, flat surface. The chains are driven by sprockets that engage with the chain links, causing them to move and transport products along the conveyor system. The interlocking design ensures a stable and secure conveying surface, preventing product slippage or misalignment during transportation. The flat top surface provides a smooth and even platform for product transfer, reducing the risk of damage or disruption.

Working Principle of Plastic Flat Top Chains

Selecting the Right Plastic Flat Top Chains

  1. Consider the Application

    When selecting plastic flat top chains, it is essential to consider the specific application requirements to ensure optimal performance and compatibility.

  2. Material Selection

    The choice of materials for the chains should be based on the operating conditions, such as temperature, chemical exposure, and load requirements.

  3. Chain Design and Configuration

    Selecting the appropriate chain design and configuration is crucial to meet the desired conveying requirements and ensure efficient product transportation.

  4. Load Capacity

    Determining the load capacity of the chains is essential to ensure they can handle the weight of the products being transported.

  5. Conveyor System Compatibility

    Ensure that the plastic flat top chains are compatible with the existing conveyor system, including sprockets, guides, and other components.

  6. Quality and Durability

    Choose chains that are manufactured with high-quality materials and have a reputation for durability and long-lasting performance.

  7. Application-Specific Features

    Consider any additional features or modifications required for the chains to meet specific application needs, such as special coatings or attachments.

  8. Maintenance and Serviceability

    Evaluate the ease of maintenance and serviceability of the chains to minimize downtime and ensure efficient operation.

  9. Cost-Effectiveness

    Consider the overall cost-effectiveness of the chains, taking into account their initial cost, maintenance requirements, and expected lifespan.

  10. Consult with Experts

    When in doubt, consult with experts or suppliers who specialize in plastic flat top chains to receive professional guidance and recommendations.

Selecting the Right Plastic Flat Top Chains

Installation and Maintenance


  1. Prepare the Conveyor System
  2. Chain Length and Alignment
  3. Attachment and Fastening
  4. Tensioning and Tracking


  1. Regular Inspection
  2. Cleaning
  3. Lubrication
  4. Component Replacement
  5. Track Chain Tension
  6. Train Maintenance Personnel
  7. Safety Measures

Installation and Maintenance of Plastic Flat Top Chains

Sprockets and Plastic Flat Top Chains

Sprockets are essential components that work in conjunction with plastic flat top chains to drive and guide the conveyor system. They engage with the chain links, enabling the movement and transportation of products along the conveyor. The precise design and compatibility between sprockets and plastic flat top chains are crucial for optimal performance and smooth operation.


Other Chain Products

In addition to plastic flat top chains, our company offers a wide range of other chain products, including Plastic Chains, Stainless Steel Chains, Agricultural Chains, Leaf Chains, and more. These chains cater to different industries and applications, providing reliable and efficient conveying solutions.

About Shaoxing Chaoli

Shaoxing Chaoli was established in 2006 as a professional transmission parts company. We possess advanced production and inspection equipment, including CNC Gear Grinding Machine, Gear Measuring Machine, CNC Gear Shaper, Machine Center, CMMS, and Torque Test System. Our company is committed to providing high-quality products and excellent customer service. We take pride in our professionalism, international certifications, customized services, state-of-the-art production equipment, and comprehensive after-sales support. Shaoxing Chaoli welcomes all customers to inquire or customize our products.

Shaoxing Chaoli