Can Plastic Multiflex Chains be used in pharmaceutical manufacturing?


Can Plastic Multiflex Chains be used in pharmaceutical manufacturing?

In the realm of material handling and power transmission, plastic multiflex chains have emerged as a versatile and effective solution for conveying a wide range of products and materials. These chains, constructed from durable thermoplastic materials such as polyethylene (PE) or polypropylene (PP), offer a compelling combination of flexibility, strength, and low maintenance, making them well-suited for diverse applications.

Advantages of Plastic Multiflex Chains

1. Lightweight

Plastic multiflex chains are significantly lighter than comparable metal chains, which can reduce the overall weight of the conveyor system and improve energy efficiency.

2. Flexibility

The modular design of plastic multiflex chains allows for flexibility in various directions, enabling efficient conveying around corners and curves.

3. High Strength

Plastic multiflex chains are constructed from durable thermoplastic materials, which offer high strength and durability, making them suitable for heavy-duty applications.

4. Low Maintenance

Plastic multiflex chains require minimal maintenance, as they do not require lubrication and are resistant to chemical corrosion and wear.

5. Noise Reduction

Plastic multiflex chains produce less noise than metal chains, which can improve working conditions for employees.

6. Chemical Resistance

Plastic multiflex chains are resistant to chemical corrosion, making them well-suited for use in harsh environments.

7. Cleanliness and Hygiene

Plastic multiflex chains are easy to clean and sanitize, making them ideal for use in food and pharmaceutical industries.

8. Energy Efficiency

Due to their lightweight design, plastic multiflex chains require less energy to drive, resulting in lower operating costs.

9. Versatility

Plastic multiflex chains can be customized to meet specific conveyor layouts and requirements, making them suitable for a wide range of applications.

Applications of Plastic Multiflex Chains

1. Conveyor Systems

Plastic multiflex chains are commonly used in conveyor systems for the transportation of products and materials.

2. Manufacturing and Assembly Lines

Plastic multiflex chains are well-suited for use in manufacturing and assembly lines due to their flexibility and durability.

3. Distribution and Warehousing

Plastic multiflex chains are ideal for use in distribution and warehousing environments, as they are resistant to wear and chemical corrosion.

4. Packaging and Bottling

Plastic multiflex chains are commonly used in packaging and bottling applications, as they are hygienic and easy to clean.

5. Material Sorting and Grading

Plastic multiflex chains are well-suited for material sorting and grading applications due to their flexibility and versatility.

6. Cleanroom Environments

Plastic multiflex chains are ideal for use in cleanroom environments, as they are easy to clean and sanitize.

Working Principle of Plastic Multiflex Chains

Plastic multiflex chains operates on the principle of interlocking modular units. The chain consists of individual plastic links or modules that are interconnected to form a continuous chain loop. Each module has built-in tabs or hinges that allow it to flex and articulate, providing flexibility in various directions.

The chain is driven by sprockets or sprocket wheels, which engage with the tabs on the modules and propel the chain forward. The modular design allows for easy assembly, disassembly, and customization of the chain to suit specific conveyor layouts and requirements.

As the sprockets rotate, they engage with the modules, causing them to articulate and move along the conveyor path. The interlocking design ensures smooth and synchronized movement of the chain, allowing for the efficient transfer of products or materials from one point to another.

How to Select Suitable Plastic Multiflex Chains

1. Load Capacity

The load capacity of the plastic multiflex chain must be appropriate for the application to ensure safe and efficient conveying.

2. Application Environment

The application environment must be considered when selecting plastic multiflex chains, as certain environments may require specialized materials or coatings.

3. Chain Material

The material of the plastic multiflex chain must be appropriate for the application, with options including polyethylene and polypropylene.

4. Chain Profile and Design

The profile and design of the chain must be appropriate for the application, with options including flat top chains and roller chains.

5. Environmental Factors

Environmental factors such as temperature, humidity, and exposure to chemicals must be considered when selecting plastic multiflex chains.

6. Conveyor System Layout

The layout of the conveyor system must be considered when selecting plastic multiflex chains, including factors such as line speed and curvature.

7. Maintenance and Cleanability

The maintenance and cleanability of the plastic multiflex chain must be considered, with options including self-lubricating chains and easy-to-clean materials.

8. Cost Considerations

The cost of the plastic multiflex chain must be considered in relation to the project budget, with options ranging from standard materials to specialized coatings and designs.

9. Supplier and Support

The supplier and support of the plastic multiflex chain must be considered, including factors such as availability and technical support.

Installation and Maintenance of Plastic Multiflex Chains

Installation:

1. Preparatory Steps

Before installing the plastic multiflex chain, the conveyor system must be properly prepared, including alignment and tensioning of the chain.

2. Chain Assembly

The plastic multiflex chain must be assembled according to the manufacturer’s instructions, ensuring that each module is properly aligned and connected.

3. Sprocket Installation

The sprockets or sprocket wheels must be properly installed and aligned, ensuring that they engage with the tabs on the modules.

4. Tracking Adjustment

The tracking of the plastic multiflex chain must be adjusted to ensure smooth and synchronized movement along the conveyor path.

Maintenance:

1. Regular Cleaning

The plastic multiflex chain must be regularly cleaned to prevent buildup of debris and ensure optimal performance.

2. Inspection

Regular inspection of the plastic multiflex chain is necessary to identify and address any issues before they become more serious.

3. Lubrication

The plastic multiflex chain may require lubrication in certain applications, with options including self-lubricating materials or periodic manual lubrication.

4. Repair and Replacement

If any components of the plastic multiflex chain become damaged, they must be repaired or replaced promptly to avoid disruptions in production.

5. Training and Documentation

Proper training and documentation of installation and maintenance procedures are essential for ensuring the safe and efficient operation of the plastic multiflex chain.

Sprockets and Plastic Multiflex Chains

Sprockets are an essential component of plastic multiflex chains, as they engage with the tabs on the modules to propel the chain forward. The selection of sprockets must be appropriate for the plastic multiflex chain, with options including different tooth profiles and sizes. Proper alignment and installation of sprockets is essential for efficient and safe operation of the conveyor system.

Other Chain Products

In addition to plastic multiflex chains, our company offers a range of other chain products, including plastic chain, stainless steel chain, agricultural chains, and leaf chains. Each of these products offers unique advantages and is suitable for different applications.

About Shaoxing Chaoli

Shaoxing Chaoli was founded in 2006 and is a professional manufacturer of transmission components. We have multiple advanced production and inspection equipment, including CNC gear grinding machines, gear measuring machines, CNC gear shapers, machine centers, CMMS, and torque test systems. Our company is committed to providing high-quality products and customized services to meet the unique needs of our customers. We are certified with ISO9001:2015 and CE, and our products are sold to customers worldwide. Our experienced team is dedicated to providing exceptional service and technical support to ensure the success of our customers’ projects.

Shaoxing Chaoli welcomes inquiries and custom orders for our plastic multiflex chains and other products. Contact us today to learn more about how we can help you with your transmission needs.