Corrosion-resistant plastic flat top chains

Plastic flat top chains are conveyor belt systems made from plastic materials that feature a flat, solid surface with evenly spaced, interlocking modules. These chains are designed to transport various products and materials in a wide range of industries, providing a reliable and efficient conveying solution.

Advantages of using Plastic flat top chains

  1. Versatility
  2. Durability
  3. Cleanliness
  4. Flexibility
  5. Low Noise
  6. Smooth Product Transfer
  7. High Traction
  8. Cost-Effective
  9. Low Maintenance
  10. Reduced Product Jams

Versatility

Plastic flat top chains are versatile and can be used in various industries, including food and beverage, manufacturing and assembly, logistics and distribution, pharmaceutical and medical, packaging and printing, warehousing and distribution centers, mining and aggregates, airport baggage handling, recycling and waste management, and e-commerce and fulfillment centers.

Durability

Plastic flat top chains are made of sturdy plastic materials that make them highly resistant to wear and tear, making them durable and reliable.

Cleanliness

Plastic flat top chains are easy to clean and maintain, making them the ideal choice for industries that require a high level of cleanliness and hygiene, such as the food and beverage and pharmaceutical industries.

Flexibility

Plastic flat top chains can be easily customized to fit specific conveyor systems and applications, making them highly flexible and adaptable.

Low Noise

Plastic flat top chains produce minimal noise during operation, making them ideal for applications where noise levels need to be minimized.

Smooth Product Transfer

The flat top surface of plastic flat top chains provides a smooth and even platform for product transfer, reducing the risk of damage or disruption.

High Traction

Plastic flat top chains have a high level of traction, making them ideal for applications where heavy loads need to be transported.

Cost-Effective

Plastic flat top chains are cost-effective compared to other types of conveyor systems, as they require minimal maintenance and have a long service life.

Low Maintenance

Plastic flat top chains require minimal maintenance, reducing the need for costly repairs and downtime.

Reduced Product Jams

Plastic flat top chains have an interlocking design that prevents product jams and misalignments during transportation, reducing the risk of product damage and downtime.

How plastic flat top chains work

Plastic flat top chains operate on the principle of interlocking modules that form a continuous, flat surface. The chains are driven by sprockets that engage with the chain links, causing them to move and transport products along the conveyor system. The interlocking design ensures a stable and secure conveying surface, preventing product slippage or misalignment during transportation. The flat top surface provides a smooth and even platform for product transfer, reducing the risk of damage or disruption.

How to choose the right plastic flat top chains

  1. Consider the Application
  2. Material Selection
  3. Chain Design and Configuration
  4. Load Capacity
  5. Conveyor System Compatibility
  6. Quality and Durability
  7. Application-Specific Features
  8. Maintenance and Serviceability
  9. Cost-Effectiveness
  10. Consult with Experts

Consider the Application

The first step in selecting the right plastic flat top chains is to consider the application in which they will be used. This includes factors such as the type of product being transported, the required speed and throughput, and the environmental conditions in which the conveyor system will operate.

Material Selection

The choice of materials used in the construction of plastic flat top chains will depend on the specific application and environmental conditions. Common materials include polypropylene, acetal, and polyethylene.

Chain Design and Configuration

The design and configuration of plastic flat top chains will depend on the specific application and conveyor system requirements. This includes factors such as the required chain width and pitch, the number of links in the chain, and the shape of the chain links.

Load Capacity

The load capacity of plastic flat top chains is determined by the size and strength of the chain links and the sprockets used to drive the chain.

Conveyor System Compatibility

Plastic flat top chains must be compatible with the specific conveyor system and components they will be used with. This includes ensuring that the sprockets used to drive the chain are the correct size and pitch, and that the chain links are the correct shape and size for the system.

Quality and Durability

The quality and durability of plastic flat top chains will depend on the materials used in their construction and the manufacturing process used to produce them. It is important to choose a reputable manufacturer that uses high-quality materials and has a track record of producing reliable and durable products.

Application-Specific Features

Plastic flat top chains can be customized with application-specific features, such as side guards, cleats, and raised ribs. These features can enhance product stability, reduce product slippage, and improve product transfer.

Maintenance and Serviceability

The maintenance and service requirements of plastic flat top chains will depend on the specific application and operating conditions. It is important to choose a chain that requires minimal maintenance and can be easily serviced if needed.

Cost-Effectiveness

Plastic flat top chains are a cost-effective solution compared to other types of conveyor systems, as they require minimal maintenance and have a long service life. It is important to consider the upfront cost of the chain, as well as the ongoing maintenance and service costs.

Consult with Experts

Consulting with experts in the field of conveyor systems can help ensure that the right plastic flat top chains are selected for the specific application and conveyor system requirements.

Installation and Maintenance

Installation

  1. Prepare the Conveyor System
  2. Chain Length and Alignment
  3. Attachment and Fastening
  4. Tensioning and Tracking

Maintenance

  1. Regular Inspection
  2. Cleaning
  3. Lubrication
  4. Component Replacement
  5. Track Chain Tension
  6. Train Maintenance Personnel
  7. Safety Measures

Sprockets for Plastic Flat Top Chains

We also provide sprockets that are designed to work with plastic flat top chains. Sprockets play an important role in the operation of conveyor systems, as they are responsible for driving the chain links and transporting products along the conveyor system. The correct selection of sprockets is essential to ensure optimal system performance and product stability.

Other Chain Products

In addition to plastic flat top chains, we also offer other chain products, such as Plastic Chain, Stainless Steel Chain, Agricultural Chains, and Leaf Chains. These products are designed to meet the needs of various industries and applications, and are manufactured to the same high standards as our plastic flat top chains.

About EVER-POWER

EVER-POWER was founded in 2006 and is a professional company specializing in power transmission products. We have multiple advanced production and inspection equipment, including CNC Gear grinding machine, gear measuring machine, CNC gear shaper, machine center, CMMS, and Torque test system. Our dedication to quality and customer satisfaction has earned us international certifications such as ISO 9001:2015 and CE. We offer customized services and specialize in providing high-quality, reliable, and durable products.

At EVER-POWER, we are committed to ensuring that our customers receive the best possible products and services. We pride ourselves on our professionalism, quality, and attention to detail, and we are constantly striving to exceed our customers’ expectations. Contact us today to learn more about our products and services, or to request a quote.