Flexo Press Plate Mounting Accuracy


Flexo Press Plate Mounting Accuracy

A unit-type flexo press is a type of printing press used in the flexographic printing process. It is designed with modular units that can be combined and configured according to specific printing requirements. Each unit of the press consists of various components, such as a plate cylinder, anilox roller, inking system, and impression cylinder, which work together to transfer ink onto the printing substrate.

unit-type flexo press work

Advantages and Characteristics

  • Versatility

  • The modular design of unit-type flexo presses allows for customization and configuration of the press based on the desired printing process, substrate, and colors required. This adaptability makes it suitable for a wide range of industries and products.

  • High Printing Quality

  • Unit-type flexo presses provide precise control over ink transfer, registration, and color consistency, resulting in sharp, vibrant, and high-resolution prints.

  • Speed and Efficiency

  • Unit-type flexo presses are known for their high production speeds and quick setup times, contributing to improved efficiency and reduced downtime.

  • Cost-Effectiveness

  • Unit-type flexo presses utilize flexible printing plates, which are more affordable compared to other plate types, and the ability to print on a wide range of substrates reduces the need for additional printing processes, resulting in cost savings.

  • Wide Substrate Compatibility

  • Unit-type flexo presses are compatible with a variety of substrates, including paper, cardboard, films, labels, and flexible packaging materials.

  • Environmentally Friendly

  • Water-based and UV-curable inks are commonly used, which have lower volatile organic compound (VOC) emissions compared to traditional solvent-based inks. Additionally, advancements in energy-efficient drying systems contribute to sustainability efforts.

  • Inline Finishing Options

  • Unit-type flexo presses can be equipped with various inline finishing options, such as laminating, die-cutting, embossing, and varnishing, reducing production time and costs.

  • Continuous Innovation

  • Flexographic printing industry is continuously evolving, and unit-type flexo presses benefit from these innovations, allowing printers to meet the changing demands of the market.

unit-type flexo press

How Unit-Type Flexo Press Works

The unit-type flexo press has a plate cylinder with a flexible printing plate attached to it, which holds the image or artwork to be printed. Anilox rollers transfer ink to the plate cylinder, which then presses the substrate against the impression cylinder, allowing the ink from the plate to transfer onto the substrate. Drying systems are employed to evaporate solvents or cure the ink, and repeatable units can be combined to achieve multi-color printing.

unit-type flexo press application

Applications

  • Flexible Packaging

  • Commonly used for printing on flexible packaging materials, such as plastic films and laminates.

  • Corrugated Packaging

  • Widely employed for printing on corrugated cardboard used in packaging boxes and containers.

  • Labels and Tags

  • Preferred for printing labels and tags used in various industries, including retail, logistics, and manufacturing.

  • Folding Cartons

  • Utilized for printing on folding cartons, commonly used in the packaging of consumer goods, cosmetics, pharmaceuticals, and other products.

  • Paper Products

  • Suitable for printing on a wide range of paper products, including newspapers, magazines, catalogs, books, and stationery.

unit-type flexo press application

How to Choose Unit-Type Flexo Press

  1. Printing Requirements
  2. Flexibility and Customization
  3. Print Quality and Registration
  4. Production Speed and Efficiency
  5. Substrate Compatibility
  6. Inking and Drying Systems
  7. Support and Service
  8. Budget and Return on Investment
  9. Industry Reputation and Reviews
  10. Future Expansion and Upgrades

Installation and Maintenance

unit-type flexo press factory
unit-type flexo press factory
unit-type flexo press factory

EVER-POWER is a professional factory that manufactures flexo presses. EVER-POWER is based on the transformation and application of aerospace optoelectronic technology, relying on precision machining and manufacturing capabilities. EVER-POWER has a core technology group that has obtained over 239 national patents, more than 10 national high-tech achievement awards. EVER-POWER has obtained ISO9001:2015 international quality system certification, SGS certification, and EU CE safety certification, and has a complete after-sales service system. EVER-POWER can manufacture products that are comparable to other brands but at a lower price.

Frequently Asked Questions

  1. Why is a unit-type flexo press suitable for printing on a wide range of substrates?
  2. Unit-type flexo presses utilize flexible printing plates that can conform to different substrate surfaces, and the ink transfer and drying systems can be customized for specific substrate properties.

  3. What are the advantages of using water-based and UV-curable inks?
  4. Water-based and UV-curable inks have lower VOC emissions, reducing environmental impact, and are more cost-effective compared to traditional solvent-based inks.

  5. How are registration issues during printing solved?
  6. Registration issues can be solved by ensuring all mechanical adjustments are properly calibrated, replacing any worn or damaged parts, and regularly cleaning and maintaining the registration sensors and control systems.

  7. What is the benefit of using a unit-type flexo press with inline finishing options?
  8. Inline finishing options eliminate the need for separate post-printing processes, reducing production time and costs.

  9. What is EVER-POWER’s core technology group?
  10. EVER-POWER’s core technology group includes tension system coupling modeling and decoupling control technology, equipment intelligent control technology, precision coating composite technology, high-speed high-definition printing technology, coating curing and solvent residue control technology, and multi-material adaptive winding technology.