Plastic Flat Top Chains for Accumulation Conveyors

Plastic flat top chains are conveyor belt systems made from plastic materials that feature a flat, solid surface with evenly spaced, interlocking modules. These chains are designed to transport various products and materials in a wide range of industries, providing a reliable and efficient conveying solution.

Plastic Flat Top Chain

Advantages of Plastic Flat Top Chains

  • Versatility
  • Durability
  • Cleanliness
  • Flexibility
  • Low Noise
  • Smooth Product Transfer
  • High Traction
  • Cost-Effective
  • Low Maintenance
  • Reduced Product Jams

Plastic flat top chains offer numerous advantages over other types of conveyor systems. Let’s take a closer look at each one:

Plastic Flat Top Chain Advantages

Versatility

Plastic flat top chains are suitable for a wide range of applications, including food and beverage, manufacturing and assembly, logistics and distribution, pharmaceutical and medical, packaging and printing, warehousing and distribution centers, mining and aggregates, airport baggage handling, recycling and waste management, e-commerce and fulfillment centers.

Plastic Flat Top Chain Applications

Durability

Plastic flat top chains are resistant to wear, corrosion, and chemicals, making them ideal for harsh working environments.

Cleanliness

The flat, smooth surface of plastic flat top chains makes them easy to clean and sanitize, reducing the risk of contamination in food and pharmaceutical industries.

Flexibility

Plastic flat top chains can be customized to match specific conveyor configurations, allowing for greater flexibility in system design.

Low Noise

Plastic flat top chains operate quietly, providing a comfortable working environment for employees.

Smooth Product Transfer

The flat top surface of plastic flat top chains ensures a smooth and even platform for product transfer, reducing the risk of damage or disruption.

High Traction

Plastic flat top chains offer high traction, ensuring stable transportation of heavy products.

Cost-Effective

Plastic flat top chains are cost-effective, offering a low initial investment and low maintenance costs over the life of the system.

Low Maintenance

Plastic flat top chains require minimal maintenance, reducing downtime and increasing productivity.

Reduced Product Jams

The interlocking design of plastic flat top chains prevents product slippage or misalignment, reducing the risk of product jams.

How Plastic Flat Top Chains Work

Plastic flat top chains operate on the principle of interlocking modules that form a continuous, flat surface. The chains are driven by sprockets that engage with the chain links, causing them to move and transport products along the conveyor system. The interlocking design ensures a stable and secure conveying surface, preventing product slippage or misalignment during transportation. The flat top surface provides a smooth and even platform for product transfer, reducing the risk of damage or disruption.

Plastic Flat Top Chain Working Principle

How to Select the Right Plastic Flat Top Chains

When selecting plastic flat top chains, it’s important to consider the following factors:

  1. Application
  2. Material Selection
  3. Chain Design and Configuration
  4. Load Capacity
  5. Conveyor System Compatibility
  6. Quality and Durability
  7. Application-Specific Features
  8. Maintenance and Serviceability
  9. Cost-Effectiveness
  10. Consult with Experts

Let’s explore each factor in more detail:

Plastic Flat Top Chain Selection Factors

Consider the Application

The application will determine the required chain strength, speed, and load capacity.

Material Selection

The selection of materials will depend on the application and the environment in which the conveyor system will operate.

Chain Design and Configuration

The design and configuration of the chain will depend on the application and the conveyor system.

Load Capacity

The load capacity will depend on the weight and size of the products being transported.

Conveyor System Compatibility

The chain must be compatible with the conveyor system components, such as sprockets and guides.

Quality and Durability

The chain must be of high quality and durable to ensure a long service life.

Application-Specific Features

The chain may require specific features to meet the needs of the application, such as high temperature resistance or anti-static properties.

Maintenance and Serviceability

The chain must be easy to maintain and service to minimize downtime and increase productivity.

Cost-Effectiveness

The chain must be cost-effective, providing a low initial investment and low maintenance costs over the life of the system.

Consult with Experts

Consulting with experts can help ensure the selection of the right chain for the application and conveyor system.

Installation and Maintenance

Installation

Proper installation is critical to the performance and longevity of the plastic flat top chain system. The following steps should be taken:

  1. Prepare the Conveyor System
  2. Chain Length and Alignment
  3. Attachment and Fastening
  4. Tensioning and Tracking

Plastic Flat Top Chain Installation

Maintenance

Regular maintenance is necessary to ensure the optimal performance of the plastic flat top chain system. The following steps should be taken:

  1. Regular Inspection
  2. Cleaning
  3. Lubrication
  4. Component Replacement
  5. Track Chain Tension
  6. Train Maintenance Personnel
  7. Safety Measures

Plastic Flat Top Chains and Sprockets

Sprockets are an integral part of plastic flat top chains, engaging with the chain links to drive the system. EVER-POWER offers a wide range of sprockets that are specifically designed to match the plastic flat top chains we provide. Our sprockets are made from high-quality materials and are precision-manufactured to ensure optimal performance and longevity. The relationship between sprockets and plastic flat top chains is critical to the proper functioning of the conveyor system.

Sprockets

Other Chain Products Offered by EVER-POWER

In addition to plastic flat top chains, EVER-POWER offers a wide range of other chain products, including plastic chain, stainless steel chain, agricultural chains, leaf chains, and more. Our chains are designed to meet the needs of a wide range of industries and applications, providing reliable and efficient conveying solutions.

About EVER-POWER

EVER-POWER was established in 2006 and is a professional manufacturer of transmission products. We have multiple advanced production and inspection equipment, including CNC gear grinding machines, gear measuring machines, CNC gear shapers, machine centers, CMMS, torque test systems, and more. Our commitment to quality, innovation, and customer service has enabled us to become a leading provider of transmission products in the global market. We offer customized solutions to meet the unique needs of our customers, and our products are certified to international standards. Contact us today to learn more about how EVER-POWER can help you with your transmission needs.

EVER-POWER Factory