Plastic Flat Top Chains for Conveyor Belt Tensioning

Plastic Flat Top Chains for Conveyor Belt Tensioning

Plastic flat top chains

Plastic flat top chains are conveyor belt systems made from plastic materials that feature a flat, solid surface with evenly spaced, interlocking modules. These chains are designed to transport various products and materials in a wide range of industries, providing a reliable and efficient conveying solution.

Advantages of Plastic Flat Top Chains

Plastic flat top chains advantages

  1. Versatility
  2. Durability
  3. Cleanliness
  4. Flexibility
  5. Low Noise
  6. Smooth Product Transfer
  7. High Traction
  8. Cost-Effective
  9. Low Maintenance
  10. Reduced Product Jams

Versatility

Plastic flat top chains can be used in a wide range of applications, including food and beverage, manufacturing and assembly, logistics and distribution, pharmaceutical and medical, packaging and printing, warehousing and distribution centers, mining and aggregates, airport baggage handling, recycling and waste management, and e-commerce and fulfillment centers. These chains offer a versatile conveying solution that can adapt to various industries and product types.

Durability

Plastic flat top chains are highly durable and resistant to wear and tear. They can withstand heavy loads, harsh environments, and continuous operation without compromising their performance or structural integrity.

Cleanliness

Plastic flat top chains are easy to clean and maintain. They do not accumulate debris, dust, or contaminants, ensuring a hygienic conveying solution for industries that require strict cleanliness standards, such as food and beverage and pharmaceutical.

Flexibility

Plastic flat top chains can be easily configured and customized to meet specific conveying requirements. They can be designed to accommodate different product sizes and shapes, allowing for seamless integration into existing conveyor systems.

Low Noise

Plastic flat top chains operate quietly, minimizing noise pollution in the workplace. This is particularly important in industries that require a quiet working environment, such as pharmaceutical and medical.

Smooth Product Transfer

Plastic flat top chains provide a smooth and even platform for product transfer. The flat surface prevents product damage or disruption during transportation, ensuring efficient and reliable conveying.

High Traction

Plastic flat top chains offer excellent traction, ensuring a secure grip on products and materials during transportation. This is crucial for industries that require precise and controlled conveying, such as packaging and printing.

Cost-Effective

Plastic flat top chains are a cost-effective conveying solution. They are more affordable compared to other types of conveyor systems, while still providing reliable and efficient performance.

Low Maintenance

Plastic flat top chains require minimal maintenance, resulting in reduced downtime and cost. They are designed to withstand heavy use and do not require frequent lubrication or component replacements.

Reduced Product Jams

Plastic flat top chains minimize the risk of product jams and blockages during transportation. The interlocking modules ensure a stable and secure conveying surface, preventing product slippage or misalignment.

Plastic flat top chains application

Applications of Plastic Flat Top Chains

  1. Food and Beverage
  2. Manufacturing and Assembly
  3. Logistics and Distribution
  4. Pharmaceutical and Medical
  5. Packaging and Printing
  6. Warehousing and Distribution Centers
  7. Mining and Aggregates
  8. Airport Baggage Handling
  9. Recycling and Waste Management
  10. E-commerce and Fulfillment Centers

Plastic flat top chains application

Working Principle of Plastic Flat Top Chains

Plastic flat top chains work

Plastic flat top chains operate on the principle of interlocking modules that form a continuous, flat surface. The chains are driven by sprockets that engage with the chain links, causing them to move and transport products along the conveyor system. The interlocking design ensures a stable and secure conveying surface, preventing product slippage or misalignment during transportation. The flat top surface provides a smooth and even platform for product transfer, reducing the risk of damage or disruption.

How to Select Suitable Plastic Flat Top Chains

Plastic flat top chains application

  1. Consider the Application
  2. Material Selection
  3. Chain Design and Configuration
  4. Load Capacity
  5. Conveyor System Compatibility
  6. Quality and Durability
  7. Application-Specific Features
  8. Maintenance and Serviceability
  9. Cost-Effectiveness
  10. Consult with Experts

Installation and Maintenance

Plastic flat top chains installation and maintenance

Installation

  1. Prepare the Conveyor System
  2. Chain Length and Alignment
  3. Attachment and Fastening
  4. Tensioning and Tracking

Maintenance

  1. Regular Inspection
  2. Cleaning
  3. Lubrication
  4. Component Replacement
  5. Track Chain Tension
  6. Train Maintenance Personnel
  7. Safety Measures

Sprockets

In addition to plastic flat top chains, our company also offers sprockets that are compatible with these chains. Sprockets play a crucial role in the operation of plastic flat top chains as they engage with the chain links to drive the conveyor system. The proper selection and use of sprockets are essential for ensuring smooth and efficient conveying.

EVER-POWER

Our company, EVER-POWER, was established in 2006 and specializes in transmission parts. We have multiple advanced production and inspection equipment, including CNC Gear grinding machine, gear measuring machine, cnc gear shaper, machine center, CMMS, Torque test system. We take pride in our professionalism, international certifications, customized services, state-of-the-art production equipment, and excellent after-sales service. We welcome all customers to inquire or customize our products.