Plastic Flat Top Chains for Reducing Energy Consumption

Plastic flat top chains are conveyor belt systems made from plastic materials that feature a flat, solid surface with evenly spaced, interlocking modules. These chains are designed to transport various products and materials in a wide range of industries, providing a reliable and efficient conveying solution.

Advantages of Plastic Flat Top Chains

  • Versatility
  • Durability
  • Cleanliness
  • Flexibility
  • Low Noise
  • Smooth Product Transfer
  • High Traction
  • Cost-Effective
  • Low Maintenance
  • Reduced Product Jams

Plastic flat top chains offer many advantages that make them a popular choice for various industries. Here are the details:

Versatility

Plastic flat top chains can be used for a wide variety of applications, including food and beverage, manufacturing and assembly, logistics and distribution, pharmaceutical and medical, packaging and printing, warehousing and distribution centers, mining and aggregates, airport baggage handling, recycling and waste management, and e-commerce and fulfillment centers.

Durability

Plastic flat top chains are durable and long-lasting, even in tough environments. They are resistant to corrosion, wear and tear, and chemicals, making them ideal for industries that require a high level of durability.

Cleanliness

Plastic flat top chains are easy to clean and maintain, making them a hygienic choice for industries that require clean conveyor systems, such as food and beverage and pharmaceutical and medical industries.

Flexibility

Plastic flat top chains are flexible and can be customized to fit specific conveyor system requirements. They can be configured in a variety of widths, lengths, and shapes, making them a versatile choice for many applications.

Low Noise

Plastic flat top chains produce very little noise during operation, making them ideal for industries that require a quiet working environment.

Smooth Product Transfer

The flat top surface of plastic flat top chains provides a smooth and even platform for product transfer, reducing the risk of damage or disruption during transportation.

High Traction

Plastic flat top chains offer a high level of traction, which helps to prevent product slippage or misalignment during transportation.

Cost-Effective

Plastic flat top chains are a cost-effective solution for conveyor systems, offering a lower cost of ownership compared to other types of conveyor systems.

Low Maintenance

Plastic flat top chains require minimal maintenance, reducing downtime and operating costs.

Reduced Product Jams

The interlocking design of plastic flat top chains helps to prevent product jams, improving productivity and reducing downtime.

Applications of Plastic Flat Top Chains

Plastic flat top chains can be used in a wide range of industries, including:

  1. Food and Beverage
  2. Manufacturing and Assembly
  3. Logistics and Distribution
  4. Pharmaceutical and Medical
  5. Packaging and Printing
  6. Warehousing and Distribution Centers
  7. Mining and Aggregates
  8. Airport Baggage Handling
  9. Recycling and Waste Management
  10. E-commerce and Fulfillment Centers

Here are the details:

Food and Beverage

Plastic flat top chains are widely used in the food and beverage industry due to their cleanliness, durability, and low maintenance requirements. They are often used for conveying food products, such as baked goods, snacks, and confectionery.

Manufacturing and Assembly

Plastic flat top chains are commonly used in manufacturing and assembly processes for transporting products between different stages of production. They offer a reliable and efficient conveying solution that can be customized to meet specific production requirements.

Logistics and Distribution

Plastic flat top chains are used in logistics and distribution centers for transporting packages and products between different areas of the facility. They offer a cost-effective solution that can handle a wide range of products and materials.

Pharmaceutical and Medical

Plastic flat top chains are used in the pharmaceutical and medical industry for conveying products that require a clean and hygienic transportation system. They are resistant to chemicals and can be easily cleaned and maintained.

Packaging and Printing

Plastic flat top chains are used in the packaging and printing industry for transporting packages and printed materials between different areas of the facility. They offer a smooth and even platform for product transfer, reducing the risk of damage or disruption during transportation.

Warehousing and Distribution Centers

Plastic flat top chains are used in warehouses and distribution centers for transporting products between different areas of the facility. They offer a cost-effective solution that can handle a wide range of products and materials.

Mining and Aggregates

Plastic flat top chains are used in the mining and aggregates industry for conveying materials such as gravel, sand, and coal. They offer a durable and long-lasting solution that can handle heavy loads and tough environments.

Airport Baggage Handling

Plastic flat top chains are used in airport baggage handling systems for transporting luggage between different areas of the airport. They offer a reliable and efficient conveying solution that can handle a high volume of luggage.

Recycling and Waste Management

Plastic flat top chains are used in recycling and waste management facilities for transporting materials between different areas of the facility. They offer a cost-effective solution that can handle a wide range of materials.

E-commerce and Fulfillment Centers

Plastic flat top chains are used in e-commerce and fulfillment centers for transporting packages and products between different areas of the facility. They offer a cost-effective solution that can handle a high volume of packages and products.

How Plastic Flat Top Chains Work

Plastic flat top chains operate on the principle of interlocking modules that form a continuous, flat surface. The chains are driven by sprockets that engage with the chain links, causing them to move and transport products along the conveyor system. The interlocking design ensures a stable and secure conveying surface, preventing product slippage or misalignment during transportation. The flat top surface provides a smooth and even platform for product transfer, reducing the risk of damage or disruption.

How to Select the Right Plastic Flat Top Chains

  1. Consider the Application
  2. Material Selection
  3. Chain Design and Configuration
  4. Load Capacity
  5. Conveyor System Compatibility
  6. Quality and Durability
  7. Application-Specific Features
  8. Maintenance and Serviceability
  9. Cost-Effectiveness
  10. Consult with Experts

Here are the details:

Consider the Application

When selecting plastic flat top chains, it is important to consider the application in which they will be used. This includes factors such as the type of product being transported, the weight and size of the product, and the environment in which the conveyor system will operate.

Material Selection

Plastic flat top chains are available in a variety of materials, including polypropylene, polyethylene, and acetal. The material selection should be based on the specific application requirements, such as chemical resistance, temperature resistance, and load capacity.

Chain Design and Configuration

The chain design and configuration should be customized to fit the specific requirements of the conveyor system. This includes factors such as the width and length of the chain, the shape of the modules, and the pitch of the chain links.

Load Capacity

The load capacity of the plastic flat top chains should be matched to the weight and size of the product being transported. This ensures that the conveyor system can handle the required load without experiencing product jams or damage.

Conveyor System Compatibility

The plastic flat top chains should be compatible with the conveyor system in which they will be used. This includes factors such as the sprocket diameter, the number of teeth on the sprocket, and the pitch of the sprocket teeth.

Quality and Durability

The quality and durability of the plastic flat top chains should be evaluated to ensure a long lifespan and minimal maintenance requirements. This includes factors such as the strength of the modules, the resistance to wear and tear, and the ability to withstand harsh environments.

Application-Specific Features

Plastic flat top chains can be customized with application-specific features, such as side guards, cleats, and flights. These features can improve the performance and efficiency of the conveyor system for specific applications.

Maintenance and Serviceability

The plastic flat top chains should be designed for easy maintenance and serviceability, with features such as easy access to the chain links and sprockets, and the ability to replace components quickly and easily.

Cost-Effectiveness

The cost-effectiveness of the plastic flat top chains should be evaluated based on the total cost of ownership over the lifespan of the conveyor system. This includes factors such as the initial cost of the chains, the maintenance and service costs, and the lifespan of the chains.

Consult with Experts

When selecting plastic flat top chains, it is important to consult with experts who can provide guidance and recommendations based on specific application requirements. This can ensure that the right chains are selected for the job, and that the conveyor system operates efficiently and reliably.

Installation and Maintenance of Plastic Flat Top Chains

Installation

  1. Prepare the Conveyor System
  2. Chain Length and Alignment
  3. Attachment and Fastening
  4. Tensioning and Tracking

Here are the details:

Maintenance

  1. Regular Inspection
  2. Cleaning
  3. Lubrication
  4. Component Replacement
  5. Track Chain Tension
  6. Train Maintenance Personnel
  7. Safety Measures

Here are the details:

Sprockets for Plastic Flat Top Chains

We offer sprockets that are specifically designed to work with plastic flat top chains. Sprockets and chains work together to provide a reliable and efficient conveying solution. Sprockets engage with the chain links, causing them to move and transport products along the conveyor system. The size and pitch of the sprocket teeth should be matched to the size and pitch of the chain links to ensure smooth operation.

Our sprockets are made from high-quality materials and are designed to provide a long lifespan with minimal maintenance requirements. They are available in a variety of sizes and configurations to fit specific application requirements.

Other Chain Products We Offer

In addition to plastic flat top chains, we also offer a variety of other chain products, including:

  • Plastic Chain
  • Stainless Steel Chain
  • Agricultural Chains
  • Leaf Chains

Our chain products are designed to provide a reliable and efficient conveying solution for a wide range of industries and applications. We offer customized solutions based on specific application requirements, ensuring that our customers receive the right chain products for their needs.

About EVER-POWER

EVER-POWER was established in 2006 and has since become a leading manufacturer of transmission products. We specialize in the production of conveyor chains, sprockets, gears, and other transmission components. Our products are widely used in various industries, including food and beverage, packaging, manufacturing, and logistics.

We have multiple advanced production and inspection equipment, including CNC gear grinding machines, gear measuring machines, CNC gear shapers, machine centers, CMMS, torque test systems, etc. We are dedicated to providing our customers with high-quality products that meet their specific requirements.

At EVER-POWER, we pride ourselves on our commitment to customer satisfaction. We offer customized solutions, international certifications, and excellent after-sales service, ensuring that our customers receive the best possible experience when working with us.

We welcome you to contact us for inquiries or to request a customized product.