Plastic Flat Top Chains for Retrofitting Existing Equipment

Plastic Flat Top Chains for Retrofitting Existing Equipment

Plastic flat top chains are conveyor belt systems made from plastic materials that feature a flat, solid surface with evenly spaced, interlocking modules. These chains are designed to transport various products and materials in a wide range of industries, providing a reliable and efficient conveying solution.

Plastic Flat Top Chains

Versatility

Plastic flat top chains are versatile and can be used in many different industries, such as food and beverage, manufacturing and assembly, logistics and distribution, pharmaceutical and medical, packaging and printing, warehousing and distribution centers, mining and aggregates, airport baggage handling, recycling and waste management, and e-commerce and fulfillment centers.

Durability

Plastic flat top chains are highly durable and can withstand heavy loads, extreme temperatures, and harsh environments. They are resistant to corrosion, chemicals, and abrasion, making them ideal for use in challenging applications.

Cleanliness

Plastic flat top chains are easy to clean and sanitize, which is essential in industries that require high levels of hygiene, such as food and beverage and pharmaceuticals. They are also resistant to bacteria, mold, and other harmful microorganisms.

Flexibility

Plastic flat top chains are flexible and can be customized to fit a wide range of conveyor systems. They can be easily reconfigured or modified to accommodate changes in production processes or product specifications.

Low Noise

Plastic flat top chains operate quietly and smoothly, reducing noise pollution in the workplace and enhancing the overall working environment.

Smooth Product Transfer

The flat top surface of plastic flat top chains provides a smooth and even platform for product transfer, reducing the risk of damage or disruption during transport.

High Traction

Plastic flat top chains have an excellent grip on products and materials, ensuring that they remain stable and secure during transport. This feature is especially important in steep inclines or declines where products may slip or slide.

Cost-Effective

Plastic flat top chains are a cost-effective alternative to traditional metal conveyor systems. They are lightweight, easy to install, and require minimal maintenance, resulting in significant cost savings over time.

Low Maintenance

Plastic flat top chains require minimal maintenance, reducing downtime and increasing productivity. They are easy to clean and inspect, and any damaged or worn parts can be quickly replaced.

Reduced Product Jams

Plastic flat top chains are less prone to product jams and stoppages than other types of conveyor systems. The interlocking modules provide a stable and secure conveying surface that prevents products from becoming stuck or misaligned.

Plastic Flat Top Chains Advantages

Applications

Plastic flat top chains are used in a wide range of industries, including:

  1. Food and Beverage
  2. Manufacturing and Assembly
  3. Logistics and Distribution
  4. Pharmaceutical and Medical
  5. Packaging and Printing
  6. Warehousing and Distribution Centers
  7. Mining and Aggregates
  8. Airport Baggage Handling
  9. Recycling and Waste Management
  10. E-commerce and Fulfillment Centers

Food and Beverage

Plastic flat top chains are ideal for use in the food and beverage industry, where hygiene and cleanliness are essential. They are resistant to bacteria and can be easily cleaned and sanitized, making them ideal for use in processing, packaging, and conveying food and beverage products.

Manufacturing and Assembly

Plastic flat top chains are widely used in manufacturing and assembly operations, where they can be easily integrated into existing conveyor systems. They are flexible, durable, and low maintenance, making them ideal for use in a wide range of applications.

Logistics and Distribution

Plastic flat top chains are commonly used in logistics and distribution centers, where they can transport products and materials efficiently and reliably. They are flexible, durable, and can be easily customized to fit a wide range of conveyor systems.

Pharmaceutical and Medical

Plastic flat top chains are ideal for use in the pharmaceutical and medical industries, where hygiene and cleanliness are critical. They are resistant to bacteria, mold, and other harmful microorganisms, making them ideal for use in processing, packaging, and conveying medical and pharmaceutical products.

Packaging and Printing

Plastic flat top chains are widely used in packaging and printing operations, where they can transport products and materials efficiently and reliably. They are flexible, durable, and low maintenance, making them ideal for use in a wide range of applications.

Warehousing and Distribution Centers

Plastic flat top chains are commonly used in warehousing and distribution centers, where they can transport products and materials efficiently and reliably. They are flexible, durable, and can be easily customized to fit a wide range of conveyor systems.

Mining and Aggregates

Plastic flat top chains are ideal for use in the mining and aggregates industries, where they can transport heavy materials and products efficiently and reliably. They are durable and resistant to corrosion, chemicals, and abrasion, making them ideal for use in challenging environments.

Airport Baggage Handling

Plastic flat top chains are widely used in airport baggage handling systems, where they can transport luggage and other items efficiently and reliably. They are flexible, durable, and low maintenance, making them ideal for use in a wide range of applications.

Recycling and Waste Management

Plastic flat top chains are commonly used in recycling and waste management operations, where they can transport materials efficiently and reliably. They are durable and resistant to abrasion, making them ideal for use in challenging environments.

E-commerce and Fulfillment Centers

Plastic flat top chains are ideal for use in e-commerce and fulfillment centers, where they can transport products and materials efficiently and reliably. They are flexible, durable, and low maintenance, making them ideal for use in a wide range of applications.

Plastic Flat Top Chains Applications

How Plastic Flat Top Chains Work

Plastic flat top chains operate on the principle of interlocking modules that form a continuous, flat surface. The chains are driven by sprockets that engage with the chain links, causing them to move and transport products along the conveyor system. The interlocking design ensures a stable and secure conveying surface, preventing product slippage or misalignment during transportation. The flat top surface provides a smooth and even platform for product transfer, reducing the risk of damage or disruption.

How Plastic Flat Top Chains Work

How to Select the Right Plastic Flat Top Chains

When selecting plastic flat top chains, there are several factors to consider:

  1. Consider the Application
  2. Material Selection
  3. Chain Design and Configuration
  4. Load Capacity
  5. Conveyor System Compatibility
  6. Quality and Durability
  7. Application-Specific Features
  8. Maintenance and Serviceability
  9. Cost-Effectiveness
  10. Consult with Experts

Installation and Maintenance

Installation

  1. Prepare the Conveyor System
  2. Chain Length and Alignment
  3. Attachment and Fastening
  4. Tensioning and Tracking

Maintenance

  1. Regular Inspection
  2. Cleaning
  3. Lubrication
  4. Component Replacement
  5. Track Chain Tension
  6. Train Maintenance Personnel
  7. Safety Measures

Plastic Flat Top Chains Installation and Maintenance

Sprockets for Plastic Flat Top Chains

Sprockets for Plastic Flat Top Chains

Sprockets are an essential component of plastic flat top chains, as they engage with the chain links and drive the conveyor system. They are designed to fit perfectly with the plastic flat top chains, ensuring a reliable and efficient conveying solution. At our company, we offer sprockets that are specially designed to work with our plastic flat top chains, providing our customers with a complete conveying solution.

Other Chain Products

In addition to plastic flat top chains, our company also offers a wide range of other chain products, including plastic chains, stainless steel chains, agricultural chains, leaf chains, and more. Our products are designed to meet the unique needs of our customers and provide reliable and efficient conveying solutions.

About EVER-POWER

EVER-POWER

EVER-POWER was founded in 2006 and is a professional manufacturer of power transmission products. We have multiple advanced production and inspection equipment, including CNC gear grinding machines, gear measuring machines, CNC gear shapers, machine centers, CMMS, and torque test systems. We are dedicated to providing our customers with high-quality products and services that meet their unique needs. We offer customized solutions, international certifications, and excellent after-sales service. Contact us today to learn more about our products and services.