What are the advantages of using Plastic case conveyor chains over metal chains?



What are the advantages of using Plastic case conveyor chains over metal chains?

Plastic case conveyor chains

Plastic case conveyor chains are mechanical devices used for the transportation and transfer of goods. They consist of a series of interconnected plastic cases that are linked together by chains, forming a continuous conveyor system. Plastic case conveyor chains are commonly used in industrial production lines, logistics, and sorting systems.

Advantages

1. Lightweight

2. Corrosion Resistance

3. Low Noise

4. Flexibility

5. Hygienic

6. Low Friction

7. Easy Maintenance

Advantages of Plastic case conveyor chains

Lightweight

Plastic case conveyor chains are lightweight compared to metal chains, making them easier to install and handle. This also reduces the power required to drive the conveyor system, resulting in energy savings for the user.

Corrosion Resistance

Plastic case conveyor chains offer excellent corrosion resistance, which is particularly important in harsh environments such as food processing plants and chemical manufacturing facilities. They are also resistant to chemicals and other types of damage, ensuring a long service life.

Low Noise

Plastic case conveyor chains produce less noise than metal chains, making them ideal for applications where noise levels must be reduced, such as in hospitals or libraries. This also makes them a more pleasant choice for workers who operate the conveyor system on a daily basis.

Flexibility

Plastic case conveyor chains are flexible and can easily be molded into different shapes and sizes to suit a variety of applications. This makes them highly adaptable and versatile, allowing them to be used in a wide range of industries and settings.

Hygienic

Plastic case conveyor chains are highly hygienic and can be easily cleaned and sanitized. This makes them an ideal choice for use in food processing and pharmaceutical industries, where sanitation is critical to prevent contamination.

Low Friction

Plastic case conveyor chains have low friction characteristics, which help to reduce wear and tear on the conveyor system components. This also prolongs the service life of the system and reduces maintenance costs.

Easy Maintenance

Plastic case conveyor chains are easy to maintain, requiring only minimal lubrication and periodic inspection to ensure proper functioning. This also reduces maintenance costs and downtime for the system.

Applications

1. Manufacturing

2. Packaging and Bottling

3. Logistics and Distribution

4. Food Processing

5. Pharmaceutical and Healthcare

6. E-commerce and Order Fulfillment

7. Airport Baggage Handling

Applications of Plastic case conveyor chains

Manufacturing

Plastic case conveyor chains are widely used in manufacturing industries to transport and transfer raw materials, intermediate goods, and finished products. They can be integrated into assembly lines and production systems to improve efficiency and productivity.

Packaging and Bottling

Plastic case conveyor chains are commonly used in packaging and bottling industries to transport and transfer products from one location to another. They can be used to move boxes, bottles, and other types of containers, helping to streamline the packaging process.

Logistics and Distribution

Plastic case conveyor chains are essential components of logistics and distribution systems, helping to move goods and products through warehouses and distribution centers. They can be used to load and unload trucks, sort packages, and transport goods to their final destination.

Food Processing

Plastic case conveyor chains are widely used in the food processing industry due to their hygienic properties. They can be used to transport food products through various stages of processing, from cleaning and cutting to cooking and packaging.

Pharmaceutical and Healthcare

Plastic case conveyor chains are also used in the pharmaceutical and healthcare industries to transport and transfer products. They can be used to move medications, lab samples, and other medical supplies through hospitals and clinics, ensuring that they are delivered quickly and efficiently.

E-commerce and Order Fulfillment

Plastic case conveyor chains are essential components of e-commerce and order fulfillment systems. They can be used to sort and transport packages in warehouses and distribution centers, ensuring that products are delivered to customers on time.

Airport Baggage Handling

Plastic case conveyor chains are used in airport baggage handling systems to transport and transfer luggage and other items. They can be used to move bags from check-in counters to planes, from planes to baggage claim areas, and from baggage claim areas to ground transportation.

Working Principle

Working principle of Plastic case conveyor chains

Plastic case conveyor chains operate on the principle of continuous movement. The interconnected plastic cases, which are attached to the chains, form a continuous loop. The chains are driven by a motorized drive unit, which propels the cases along the conveyor system. As the chains move, the cases carry the transported goods or products from one point to another. The speed and direction of the chains can be controlled to facilitate smooth and efficient material handling.

How to Select the Right Plastic Case Conveyor Chains

1. Load Capacity

2. Application Environment

3. Conveyor System Layout

4. Speed and Throughput

5. Chain Configuration and Attachments

6. Maintenance and Lubrication

7. Noise and Vibration

8. Compatibility with Other Equipment

9. Longevity and Durability

10. Cost-Effectiveness

How to select the right Plastic case conveyor chains

Load Capacity

Load capacity is a critical factor when selecting plastic case conveyor chains. The chains must be able to support the weight of the products being transported without breaking or stretching. It is important to consider the maximum weight of the products, as well as any impact or shock loads that may occur during operation.

Application Environment

The environment in which the conveyor system will operate should also be taken into account when selecting plastic case conveyor chains. Factors such as temperature, humidity, chemical exposure, and abrasive materials can all affect the performance and longevity of the chains. It is important to choose chains that are suited to the specific application environment.

Conveyor System Layout

The layout and design of the conveyor system will also impact the selection of plastic case conveyor chains. Factors such as the length and width of the conveyor, the number of curves and inclines, and the number of interconnected lines must all be considered when selecting chains. It is important to choose chains that are suited to the specific layout and design of the system.

Speed and Throughput

The speed and throughput of the conveyor system will also impact the selection of plastic case conveyor chains. Chains must be able to operate at the required speed without stretching or breaking. It is important to choose chains that can handle the expected throughput of the system.

Chain Configuration and Attachments

The configuration and attachments of the chains will also impact their performance. Chains can be configured in different ways depending on the application, such as straight running, side flexing, or accumulation. Attachments such as cleats or rollers can also be added to the chains to improve their performance.

Maintenance and Lubrication

The ease of maintenance and lubrication should also be considered when selecting plastic case conveyor chains. Chains that require frequent lubrication or maintenance may not be suitable for some applications. It is important to choose chains that are easy to maintain and lubricate.

Noise and Vibration

Noise and vibration levels must also be taken into account when selecting plastic case conveyor chains. Chains that produce excessive noise or vibration can be unpleasant for workers and can also damage other components of the conveyor system. It is important to choose chains that produce minimal noise and vibration.

Compatibility with Other Equipment

Plastic case conveyor chains must also be compatible with other equipment in the conveyor system. This includes sprockets, which are used to drive the chains, and other components such as sensors and switches. It is important to choose chains that are compatible with the specific equipment used in the system.

Longevity and Durability

The longevity and durability of the chains should also be considered when selecting plastic case conveyor chains. Chains that are prone to breaking or stretching will require frequent replacement, which can be costly and time-consuming. It is important to choose chains that are durable and designed to withstand the specific application environment.

Cost-Effectiveness

Finally, cost-effectiveness is an important factor when selecting plastic case conveyor chains. Chains that are more expensive may offer superior performance and durability, but may not be cost-effective for some applications. It is important to choose chains that offer the best balance of performance and cost-effectiveness for the specific application.

Installation and Maintenance

Installation

1. Prepare the Conveyor System

2. Chain Length and Alignment

3. Attachment and Fastening

4. Tensioning and Tracking

Installation and Maintenance of Plastic case conveyor chains

Maintenance

1. Regular Inspection

2. Cleaning

3. Lubrication

4. Component Replacement

5. Track Chain Tension

6. Train Maintenance Personnel

7. Safety Measures

Sprockets for Plastic Case Conveyor Chains

We offer sprockets that are specifically designed for use with plastic case conveyor chains. Sprockets are essential components of the conveyor system, as they are used to drive the chains and control their movement. Our sprockets are designed to work seamlessly with our plastic case conveyor chains, ensuring smooth and efficient operation.

Sprockets are designed to work with specific chain sizes and configurations. It is important to choose sprockets that are compatible with the specific chains used in the conveyor system.

Plastic flat top chains are commonly used in conveyor systems, and we offer sprockets that are specifically designed to work with these chains. Sprockets and plastic flat top chains work together to create a continuous loop, enabling the transportation of goods and products along the conveyor system.

Plastic flat top chain sprockets
Plastic flat top chain sprockets

Other Chain Products

In addition to plastic case conveyor chains, we also offer a range of other chain products, including plastic chain, stainless steel chain, agricultural chains, leaf chains, and more. Our chains are designed to meet the specific needs of different industries and applications, ensuring optimal performance and durability.

About Shaoxing Chaoli Company

Shaoxing Chaoli Company was established in 2006 and is a professional manufacturer of transmission components. We have multiple advanced production and testing equipment, including CNC gear grinding machines, gear measuring machines, CNC gear shapers, machine centers, CMMS, torque test systems, and more.

We are committed to providing our customers with high-quality products and services. Our products have international certifications, and we offer customized services to meet the specific needs of different industries and applications.

At Shaoxing Chaoli Company, we pride ourselves on our professionalism, quality, and customer service. We welcome inquiries and orders from customers around the world.

Shaoxing Chaoli Company

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